COCONUT FLOUR PROCESSING

Coconut flour is off-white to cream in color with a slightly nutty flavor. It is rich in protein and fiber. The protein and fiber content depends on the processing method used to produce the flour. Coconut flour can be used in the baking and confectioneries industries to produce several products. Coconut flour can be used to increase the protein and fiber content of food products.
There are two methods used to produce coconut flour.
1)    Wet/milk extraction  process
2)     Dry/oil extraction process
WET/MILK EXTRACTION PROCESSING STEPS
EQUIPMENT: Grater, Grinder, Spinner, Dryer, Milling machine, and Weighing scale.
Grating: Remove the coconut flesh from the shell. Grate the coconut flesh using your grater to reduce the size.
Grinding: Grind the grated coconut using the grinding machine.
Spinning: Spin/press the grounded coconut to extract the milk.
Dryer: Dry the residue obtained after extracting the milk in the dryer to reduce the moisture content.
Milling: Mill the dry residue into fine coconut flour.
Cooling: Cool milled coconut flour before packaging to reduce the heat generated as a result of milling.
Packaging: Weigh a quantity of coconut flour into packaging materials i.e. plastic bag or paper bag. Seal bags and label bags.  
Coconut flour produced from wet/milk extraction process contains high fiber content.
DRY/OIL EXTRACTION PROCESSING STEPS
EQUIPMENT: Grater, Dryer, Expeller, Milling machine and Weighing scale
Grating: Remove coconut flesh from the shell. Grate coconut flesh into smaller sizes.
Drying:  Dry the grated coconut in the dryer to give copra.
Expelling:  Extract oil from copra (Dried Coconut flesh) with the expeller.
Drying: Dry the residue after extracting oil from dried coconut flesh.
Milling: Mill the dried residue into coconut flour.
Cooling: Cool milled coconut flour before packaging to reduce the heat generated as a result of milling.
Packaging: Weigh a quantity of coconut flour into packaging materials i.e. plastic bag or paper bag. Seal and label bags.
Coconut flour produced from dry/oil extraction process is rich in protein.
There you have it coconut flour Production. Hope you understand the process of making coconut flour.  Kindly leave your questions and comment in the comment section below.
Don’t forget to follow us.

COCONUT

COCONUT (Cocos nucifera)

We will be looking at coconut as a raw material to other food products that can bring in money. There are a lot of business opportunities in processing coconut.
I finally found out that coconut which I have thought before now is a nut is not a nut but a drupe (stone fruit). Coconut is a member of the family Arecaceae (Palm Family).
Coconut is very nutritious. It contains carbohydrate, fat, protein, vitamin c, vitamin B-6, sodium, potassium, calcium, manganese, iron, phosphorus, and zinc.
Coconut a cash crop can be found in large quantities from Lagos, Cross- River, Rivers, Bayelsa, Delta, and Akwa-Ibom,
The following food products can be produced from coconut:
Coconut flour
Virgin coconut oil
Coconut Milk
Coconut chips/flakes
Coconut yoghurt
We will be looking at how to produce the above food products and their market potential in our subsequent posts. Follow If you don’t want to miss out on these posts.
Kindly leave your questions and comments in the comment section below.

EID MUBARAK

YAM FRIES PROCESSING

YAM FRIES.

I am sure you have heard of potatoes fries; what about yam fries? Do you know that processing yam fries can be a very good business idea? Yes yam fries.To produce yam fries you need equipment  such as automated cutting/ slicing machine, cold rooms, freezers, per boiler, bowls and knives.

FLOW CHART FOR PROCESSING YAM FRIES

Cleaning

 Clean yams to remove sand and dirt

Peeling

Peel manually using knives.  Peel under water. Peeled yam must constantly be placed in water this is to prevent enzymatic browning

Per-Boiling

Per-boil Yam

Cutting/Slicing

 Slice yam into uniform size strips

Packaging

Package yam fries in plastic bags and seal

                           

Freezing

Freeze packaged yam fries in freezers or cold rooms

Note: Packaged yam fries should always be kept in the cold room or freezers and transported in a cooling van.

Yam fries can be sold to supermarkets, restaurants, Caterers, hotels and boarding schools. Yam Fries can also be exported to other countries.

POUNDED YAM INSTANT FLOUR (POUNDO YAM) PRODUCTION

Pounded yam instant flour commonly known as poundo yam, is used to prepare pounded yam. I love pounded yam especially when it is served with egusi and vegetable soup. Thanks to technology we don’t have to go through the stress of pounding yams using mortar and pestle before we can eat our favorite pounded yam. All we need to do is step into a store and buy pounded yam instant flour (poundo yam). This is also a great business opportunity for entrepreneurs and investors.

The variety of yam used in pounded yam instant flour (poundo yam)  production  is white yam. It has to be white yam.

Equipments used for pounded yam instant flour processing are: slicing Machine, per boilers, dryers (cabinet/flash), milling machine (hammer mill with cyclone), sifting machines, sealers, packaging machines, bowls, knives, scoops and  weighing scale.

Pounded yam instant flour (poundo yam) process flow chart 

Cleaning

 Clean to remove sand and dirt

Peeling

Peel manually using knives.  Peel under water. Peeled yam must constantly be placed in water this is to prevent enzymatic browning

Slicing

Slice under water. Slice peeled yam tubers into uniform size chips.  This is to enable the chips dry faster at the same time and temperature.

Per-Boiling

Per-boil yam chips

Drying

 Dry yam chips in a cabinet dryer. Ensure yam chips are properly dried.

Milling

Mill dried chips into fine flour using a hammer mill

Cooling

 Cool milled flour before packaging to reduce the heat generated as a result of milling

Packaging

 Package pounded yam instant flour in different sizes (1kg, 2kg, 5kg and 10kg) seal and label

Packaged pounded yam instant flour (poundo Yam) can be sold to individuals, supermarkets, schools, Restaurants, hotels, and caterers. Pounded yam instant flour (poundo yam) can also be exported to other countries.

YAM PROCESSING (YAM FLOUR)

Welcome to foodvalueaddblogspot.com. I will be sharing ideas on how to add value to agricultural products and various business potential that abound with each food products.

Our first article will be on yam. Why yam first you may ask, may be because pounded yam is my best food or may be Nigeria is the largestest producer of yam in the world, anyways let’s move on to business.

YAM (Dioscorea spp).

Yam as we may already know is root and tuber. There are various varieties of yam, the popular species in Nigeria are

White yam (Dioscorea rotundata)

Water yam (Dioscorea alata)

Yellow yam (Dioscorea cayensis)

Bitter yam (Dioscorea  dumetorum).

Yam is a rich source of water, Carbohydrate, vitamin B complex, vitamin C, Calcium, Phosphorus, Potassium, Manganese, Essential amino acid such as Phenylalanine and Threomine.

Yam a raw material to other food products can be source in large quantities from the following states in Nigeria: Benue, Niger, Taraba,  Nasarawa,  Kogi, Oyo, Ondo and Delta.

Yam Flour (Elubo), Instant pounded yam flour (Poundo yam flour), Yam fries are major food products that can be gotten from processed yam.

YAM FLOUR

Yam flour (off white fine flour) also known as Elubo is used to prepare Amala. Amala is mostly consumed by the Yoruba people from the south-west of Nigeria.

Yam known as Ikokoro and white yam are the major raw material used in yam flour production. Physically damage yams can also be used to prevent food wastage/food loss.

Equipment used for yam flour processing are: Slicing Machine, Per-boilers, Dryers (Cabinet/Flash), milling machine (Hammer mill with cyclone), sifting machines, sealers, packaging machines,  bowls, knives, scoops and  weighing scale.

 YAM FLOUR PROCESS FLOW CHART

Cleaning

 Clean to remove sand and dirt

Peeling

Peel manually using knives

Slicing

Slice peeled yam tubers into uniform size chips. This is to enable the chips dry faster at the same time and temperature.
Cleaning
Clean/Rinse chips with water

Drying

 Dry yam chips in a cabinet dryer. Ensure yam chips are properly dried.

Milling

Mill dried chips into fine flour using a hammer mill

Cooling

 Cool milled flour before packaging to reduce the heat generated as a result of milling
Sieving
Sieve to remove particles

Packaging

 Package yam flour in different sizes (1kg, 2kg, 5kg and 10kg) seal and label

Your packaged yam flour can be sold to individuals, supermarkets, schools, restaurants, hotels, and caterers. Yam flour can also be exported to other countries.

HAPPY DEMOCRACY DAY NIGERIA!!!